Rotterdam, Netherlands, May 20, 2008 – LyondellBasell Industries’ polybutene-1 (PB-1) (PB 0800) resin is being used as a carrier resin for a masterbatch which has set industry benchmarks in color, gloss and processing performance for a new line of high quality, colored polypropylene spunbond non-woven products.
Improved processability and colorability
Polish non-wovens producer Lenko SA selected the master batch, produced by FIMAS, Fagnano Olona, Italy, because of its outstanding ability to improve the processability of its non-wovens manufacturing lines and the colorability of the final product. Tests based on joint development work by FIMAS and LyondellBasell demonstrated that, compared to conventional solutions, polybutene-1 provided improved viscosity which enhanced the masterbatch’s pigment dispersion efficiency.
“The new masterbatch enables our customers to increase production line output by significantly reducing breakage and loss,” said Fulvio Malacarne, Research & Development Coordinator at FIMAS. ”Due to its outstanding viscosity, the material prevents the blocking of the spinnerets, leading to spin-pack longevity and reducing the time required for changing and cleaning operations.”
Compared to those based on other masterbatches, the non-wovens’ mechanical strength was also improved. “Trials demonstrated that our PB-1 resin outperformed alternative solutions in terms of tenacity and elongation of the final product,” said Gabriella Sartori, LyondellBasell’s Technical Segment Manager Textile.
According to Waldemar Urbaniak, Commercial Director of Lenko, “The excellent teamwork among non-wovens producer, masterbatch supplier and the global polyolefins leader resulted in excellent color quality and brilliance of the non-wovens, without sacrificing mechanical properties. LyondellBasell’s expertise extended beyond resin supply – they also served as a very effective problem-solver, enabling us to achieve unprecedented production and performance goals.”
Spunbond non-wovens are used by customers to produce a variety of applications in the agriculture, gardening, furniture, hygiene, medical, building and roofing industries.
About Lenko SA
Lenko is part of the Marma group and offers a variety of products for the agricultural market including agro woven textiles and agro non-wovens, nets, tunnel foils and big bags.
Established in 1996, FIMAS is committed to research, development and production of color masterbatches and additives for plastics materials.
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LyondellBasell Industries is one of the world’s largest polymers, petrochemicals and fuels companies. We are the global leader in polyolefins technology, production and marketing; a pioneer in propylene oxide and derivatives; and a significant producer of fuels and refined products, including bio-fuels. Through research and development, LyondellBasell develops innovative materials and technologies that deliver exceptional customer value and products that improve quality of life for people around the world. Headquartered in The Netherlands, LyondellBasell (www.lyondellbasell.com) is privately owned by Access Industries.
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